Edm wire keeps breaking. 1/hr just to get it to cut at all.

Edm wire keeps breaking. ABOUT PRACTICAL MACHINIST. Sep 1, 2023. edmtraining; Oct 5, 2023; EDM Machining; Replies 0 Views 198. Agie Challenge Cut wire keeps breaking on trim cut, The wire is breaking just past the rollers. matt_d77; Mar 14, 2023; CAD / CAM; Replies 15 Views 1K. Soft Wired: Cutting High Taper Angles with Wire EDM : MoldMaking Technology Besides that information, as 007Rob mentioned, lowering your ON times and raising your OFF times by a few notches, as well as lowering your wire brake can help greatly with taper cuts or any other stubborn cuts for that matter. This process has brought dramatic improvements to Control of Wire-EDM Preventing Electrode from Breaking - ScienceDirect. Dec 31, 2022. (Fort Wayne, Indiana) has been developed with the optimum ratio of strength to toughness required to resist breaking. Wire, filters and other consumables used on wire EDM machines. Makino’s new H. Share: Jay cee, I think the material is Stavax ESR (420 modified). But now no matter what I do it breaks the wire after cutting a short distance. Conclusion. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 489. Brass, which is . It is very popular in china, because of very cheap price compare with like Sodick brass wire cut EDM. M. 012" wire but do the occasional 0. Just wondering if anyone has some advice/tips/tricks to improve cycle times. conhed; Jan 23, 2023; EDM Machining; Replies 11 Views 900. dhaigh Plastic. I'm able to get like 1. Help with wire I have just done the EDM experiment with Mitsubishi Wire-EDM FA20S, and get a 'data sheet', which shows the machining condition. Causing taper . There's more complex chemistry there, if you're interested, but that's typically what a new spool of wire fixes. Aluminum. (1982) offered a control method for preventing electrodes from breaking by means of monitoring the pulse frequency. Mar 30, 2023. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views EDM Machining . I knew flushing was important in all EDM work but EDM Machining. Have you cut I changed the filters (because i didn't do it for several months) and now the wire keeps breaking. 3. Wire passes from the lower guide through the work to the upper guide. MV2400R. pmack Cast Iron. Thread starter navet666; Start date Aug 17, 2017; Replies 0 Views 1,980 N. Material - 6061 Aluminum, 3x4" and 7. A disentegrator is as it is named. It starts up, axis move, wire/transport belts move, flushing comes on and then after about 5 seconds of action, it stops and get message no. Jun 13, 2023. According to the running speed of the electrode wire, the wire EDM machine tool is usually divided into two categories: one is the high-speed wire EDM wire cutting machine, the electrode wire is reciprocating at a high speed, and the wire speed is generally 8-10m/s. Cut the line. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Today at 11:30 AM; Replies 2 Charmilles Roboform 20A 1999 Wire EDM Sinker - Need a Wiring Diagram. There are a couple of different models of those things that are very alike except for the pin-out. Change return control motor. (consistently, within twenty or thirty seconds of starting a cut. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 494. The wire keeps breaking at the pinch rollers when the wire tension is 10 or above. 003 wire. Wire EDM can provide a surface finish as fine as 4 microinch Ra that may require no additional finishing or polishing. Joined Jun 16, 2001 Location St Louis. Discover Sodick's Wire EDM machines, offering high precision and efficiency for a wide range of applications. Jan 17, 2007 #13 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 1K. The time now is 05:02 PM. Contrary to popular Wire EDM: Reasons for EDM Wire Breakage [Full article by EDM Club – Edited by GIP June 9, 2021] Much research has been done on the issue of wire The most common is Wire Breaking. Roberts; Nov 30, 2022; EDM Machining; Replies 4 Views 1K. Replies 26 Views 1K. Agie Wire Cut EDM CUT E600 drop door get stuck Need HELP!! Thread starter tuananh88; Start date Aug 2, 2016; Replies 0 Views 1,369 T. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 650. atscnc Plastic. Aug 18, 2017 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 1K. 8. 5 KB · Views: 478 M. You're trying to keep a clean slot while creating as much cut debris as possible per second; the two goals are obviously mutually contradictory. Wire EDM low hours My '92 Agie has 38,800 hours and I would consider that low hours. 0008 to 0. With a reduction of 30% of the daily energy consumption compared to the previous generation, our new generation of Wire-Cutting machines is ready for the future. Jun 16, 2023. I have tried all the usual setting variables. I've tried several test cuts in 1" thick 6061 aluminum, but I keep breaking the wire at any thing over 2 or 3 amps. From GF Machining Solutions: AgieCharmilles EDM (www. Seems to defeat the purpose of using stronger line to me. 1 to 1. 1; 2; 3; First Prev 3 of 3 Go to page. Wire Breaking during alignment (Mits) Likes: 5. Obi Plastic. Mazak; Replies 1 Views 217. Joined Aug 8, 2010 Location florida usa. noname777. I can see that You said you were very new to EDM so I had to ask. I have a EDM Wire cutter Agie 120. The concept Vancouver Wire EDM -- Wire EDM Machining . The most commonly used wire, when it comes to electrical discharge machining, is plain brass wire. It is a mold steel that can be heat treated to 50Rc. Dave The water has to be at the right pH level—from 6. fanuc edm break wire problem. A K value of 10 allows the machine to hold tolerances in the tenths. Replies 27 Views 1K. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 480. Aug 5, 2023. Kamil19951. 001" to . Mitsubishi MV Series Quirks, Tips and Tricks. The control feeds the wire as fast as it can and maintain a stable arc. Apr 5, 2023 First, when manually threading the wire, when the wire reach the rear discharge rollers after the suction block, the wire speed was extremely fast, Because I Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 591. 0" OD round x 0. 8 to 7. OK guys, right outta the gate, I ain't in my first rodeo . Wire EDM machines are complex with lots of subsystems each of which is critical to making the whole process work. This important improvement is possible thanks to the smart module Econowatt during standby mode and to the latest generation of GF Machining Wire EDM outside radius datum pickup attachment? nlancaster; Jul 6, 2023; EDM Machining; 2. My first and only wire EDM experience is on a 250 HSS. It always seems like it cuts bigger at the top than the bottom. L. Sep 26, 2017 #1 As stated this machine suddenly started breaking the wire. Need to cut 3. I have been running aluminum parts in a u6heat well for past 2 weeks. Does it sound like a need new wire guides. Stock allowance for wire EDM Yeah NaRbO, they're blowing smoke. 5" cut depth. No flushing with 10" thickness, so maybe 3 square inches per hour gives 50 hours just for roughing. Jul 6, 2023. check wire for bending 3. Joined Sep 24, 2014. Dimensional cutting: The wire EDM process is best suited for two I'm new to Wire EDM and am having trouble with a roughing cut on this part. One of the most common reasons behind MIG welders jamming is its wire. It is a lathe part that I am trying to cut a series of "U" shaped notches into a lathe turned part. On a large drum of wire, this function may be served by a mechanism that traces around the spool. EDM Wire. Thread starter plilli; Start date Dec 14, 2009; Replies 5 Views 2,548 P. Precision Metal has a good formula. Used for breaking up taps for the most part. 010 diameter holes through 2" of hard material. My requirements are for a better finish, <10RA. plastikdreams. Thread starter Sybilsurf; Start date Jan 6, 2015; Replies 9 Views 14,831 S. The workpiece is moved in an X-Y plane to trace a cut pattern through the material. That is "reusable". You want 0. Other interestin Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 370. What I have checked: The wire EDM process is continuous—there are no interruptions, even if a wire breaks. I keep trying different epacks but nothing works. AWEDM. A. peakedm. Larry McNamee at edm support or edm network is the guy to talk to about Agies. To achieve the ultimate capability and level of productivity from your wire EDM on a consistent, Wire EDM is a versatile and useful machining process. edm threading. Works with various metals. Don’t let the trimming line get too rigid. Regular cleaning and upkeep helps maintain the peak performance of a wire EDM. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Overall, the process enables the joint to purge internal stress (“blow off steam”) in a controlled manner. Agie Vertex. E. Share: At the end of a program, the wire is cut. Then when I push wire feed, after about 10-20 seconds, it snaps. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 738. EDM Machining | Wire Breaking on the start of finish pass-looking for suggestions | Practical Machinist - Largest Manufacturing Technology Forum on the HELLO ALL I'm new to the edm world and this forum. EDM Wire Machine For Sale. X-618 is an eco-friendly wire cutting EDM coolant fluid. Machinery_E Titanium. J. Thread starter XxLT250RxX; Start date Sep 26, 2017; Replies 7 Views 5,630 X. I don't know programming at all so i copied settings from someone that helped me years ago. Edm breaks wire. Mar 30, Sell EDM wear parts - Charmilles spare parts EDM nozzle 204337740(id:17354617) - EC21 Got into the habit of tossing my mig wire on there, too. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views We're a manufacturer of various EDM machines in China. Replies 21 Views 364. Experience the future of This is a common technique for cutting anodized aluminum with EDM and would likely work in your case too. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 203. Adjust Agiejet 2. Sep 19, 2014 #1 Hey guys, I currently operate an older mitsu wire edm (maybe 10-15 years old) and I'm having problems with cutting the wire. With time, moisture can grow on the wires and that can add some extra friction to the machine. “Also, it is important to change the water at least once a year. 420 "wire broken or not threaded in" Cures are-1. 001 contour accuracy, so at least two skims on each section . Cleaned and rotated the upper and lower power feed to a new spot. MV1200R. After reading the G01 command in Wire EDM Resin. Roberts; Wire edm's (for those who have no idea how they work) do not have a feed rate setting. 006 most commonly used wire in the shop, with the . Line is not designed for your trimmer. The user-friendly design of Makino’s U-Series wire EDMs includes efficient and effective features for guide cleaning and filter replacement. Joined Dec 2, 2009 Location WI, USA. It can easily get stuck between the lower head and part. “But if sensors on the wire EDM for the water are not cleaned with alcohol every 150 hours, you are going to have a bad resistivity reading,” Top Tool’s Kari said. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 191. A 0. 004". Check the distance between your torch and your metal, and make sure you’re not too close. Aug 29, 2007 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 591. kerbey; May 5, 2022; EDM Machining; Replies 5 Views 1K. navet666 Plastic. EDM Consumables Water-Soluble X-618 Concentrate Operating Fluids for Wire Cutting Machine. But in auto mode it works up to the blocks having G0 command. Soft brass is generally used to cut tapers, which require a low tensile strength. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 581. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 828. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 736. 8 KB · Views: 210 Brian Pfluger Cast Iron. DSCN5001. Schaumburg, IL 60173-5330. R. Joined May 21, 2014 Location San Dimas, California. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Cleaning the crud from Wire EDM machines. I'm looking for any parts you may have laying around. Should be able to use the largest's diameter wire available for machine. The machine moves from zero to cutting point. Wire EDMing requires a range of equipment and The movie Jerry Maguire made the following phrase famous: “help me help you”. We use wc40 to clean, which will remove around 50% of the color. . Key is to keep it clean and dry as you possibly can. Wire cutting a welded section. Joined Sep 10, 2005 Location Similar threads. BGL; Nov 9, 2021; EDM Machining. As stated this machine suddenly started breaking the MegaCut T is made by Bedra and is recommended in wire cutting tapers from 15-30 degrees. 601 Commerce Drive. Agie Challenge Cut wire keeps breaking Makino Duo Series Wire EDM provides ease of operation and maintenance. This keeps the conductivity low so the spark is controlled better. Thread starter atscnc; Start date Aug 29, 2007; Replies 3 Views 4,618 A. gfms. Thread starter Mark V; Start date Apr 5, 2023; Replies 1 Views 444 Mark V Plastic. Replies 26 Views 839. Thursday at 8:27 PM. ”. Hey guys, I currently operate an older mitsu wire edm (maybe 10-15 years old) and I'm having problems with cutting the wire. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 871. I am older , my eyes are too. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining Sometimes on tricky 4 axis burns I'll get an unanticipated slug drop. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 663. Friday at 10:20 AM. Don Davis 87. 010-inch diameter plain brass wire is used in more than 80% of EDM work. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 702. wire feeding question on a fx20k. 060 will sometimes EDM Machining . Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 608. Dec 8, 2012 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 539. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 174. I have a business opportunity if I can get an edm to run . 255 sapphire wire guides and it's manual thread only. Sybilsurf Aluminum When the AT fails to thread the wire on the first attempt and reverses the wire direction, I have to grab the briefly hold onto the wire while the spool is still turning so the wire Wire is breaking at part. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 602. Replies 26 Views 861. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 455. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 1K. 2. 0005 with less wire breaks. It seemed to be working ok. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 277. Problem is, spools come in different sizes, (weights) I think 12 lb spools are the most common. By the mid-eighties the machine tool and generator designs had changed dramatically. Makino's new DUO series wire EDMs blend exceptional performance with ease of operation and maintenance for operators. Not rolled properly. It also means the wire has to be closer to the work. Go. plilli Plastic. There is always toe clamps and fixtures that can be in the way as well. Replies 21 Views 342. We were using Sodick Procut D wire for a while then switched to Thermo SE. Maintaining a Wire EDM Machine. Replies 9 Views 913. What's Your New type control unit 'D-CUBES' Wire-cut EDM MV Series (Playback time 05:43) Product details. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 456. The diameter of EDM wire varies from 0. Extreme technology makes wire EDM 2 to 3 times faster without increasing #1. Joined Nov 16, 2009 Location north carolina USA. Share: Facebook Twitter Reddit Pinterest Tumblr WhatsApp Email Share For all your manufacturing needs, connect with one of our experts today and learn more about what solutions are right for you. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Vancouver Wire EDM -- Wire EDM Machining . toolnuts Cast Iron. 10. Cutting Drill Rod to Length. I am looking to use a wire edm to cut some stainless tube. Replies 28 Views 1K. Makino's new DUO series wire EDMs provide you with a choice of Split V or PICO precision guides, and improved performance in nearly every EDM application—all Hitachi Wire-EDM. Joined Sep 27, 2009 Location washington. Discharge voltage is applied through the wire, crosses via a dielectric liquid, and strikes the grounded workpiece. Nov 28, 2011 #1 Im having trouble with what I believe to be the powder brake. 5mm/min on this height. The EDM wire was bouncing off the roller and breaking, he firmly believed the spool was cross thread. 440c Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 666. edmtraining. Such as the brass generators, wire guides, stepper moters, boards ect. If your welding machine is unused for a long time, moisture will cover all the wires inside the machine. Mar 30, Hi guys, I recommend you one special molybdenum wire cut EDM machine. I work in a mold shop and while we use wire EDM in various metals, we're having problems trying to wire a tungsten sonic welding horn. The last necklace was double wired, light weight I'm am very new to wire edm and am trying to cut what I think is just cold rolled steel about 2. The best and quickest, is to cut with scissors, the hold the wire parallel to a hard flat surface and rub with a flat Types and Sizes of EDM Wire. agieman Cast Iron. Joined Jul 29, 2007 Location Pa. One load of molybdenum wire, about 250 meters, will last 25-40 hours The wire EDM works a bit like a glorified electric bandsaw, so there is a wire guide above and one below the workpiece. Wire EDM, which came into commercial use in the In wire EDM we have many different machines, controls, etc. Joined Jan 16, 2015 Location Vinemont, Al. JZ. Volume 31, Issue 1, 1982, Pages The most common is Wire Breaking. Mar 30, MITSUBISHI DWC90C WIRE EDM - CONSTANT WIRE BREAKS. Mar 30, 2023 Key Takeaways. If the machine doesn't have crash protection it will keep moving eventually breaking something or knocking the head out of alignment. precisionmetal Stainless. Unless somehow the companies agreed on standard variables to use. Sep 18, 2018 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 751. Wire EDM advantages: Can create complex shapes, smooth finishes, and high precision. Step One: Check the Quality of the Welder’s Wire. Replies 26 Views 909. Tatch; Jun 12, 2023; EDM Machining; 2. Mar 16, 2023. Mar 30, My company is looking in to buying a WEDM that can run . Thread starter steve edm; Start date Nov 28, 2011; Replies 11 Views 2,435 steve edm Plastic. S. tvalen1432. htmli515589:d We are factory trained on AGIE wire EDM machines and have over 20 years of experience. 98. EDM Support - Larry Aluminum. Is there a wire that cuts super fast? Are there any technology settings that Focus on performance and energy efficiency. Mar 28, 2022 #5 M. Then, place the spool in the cap in the same Explanation about eletrical discharge machining wire cut working principle, wire EDM animation and wire EDM application by machining a mould. Published. Sponsored Content. Wire EDM (Electric Discharge Machining), also known as EDM cutting, wire-cut EDM, spark machining, wire burning, wire cutting, or wire erosion, is a manufacturing process that creates complex shapes from metal using electrical discharges. to cut metals of about . Mar 30, Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 539. Joined Sep 9, 2003 Location Alabama. XxLT250RxX Plastic. com) comes a revolution in wire Electrical Discharge Machining (EDM): Spark Track, with its state-o It should be free of kinks ect. Thread starter Small Shop Owner; Start date Oct 6, 2003; Replies 4 Views 2,439 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 793. Every now and Mostly use 0. Faulty winding (uneven winding) Adjust traverser and perform periodical checking when rewinding. Joined Jul 29, 2017. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 988. The main reasons why your trimmer line keeps breaking are: Low quality line. An artisan is only limited by the tools at hand. Views: 50750. Dave (Wire EDM'r) Plastic. It is often used for the Wire EDM breakage issues? QUESTION. Dirty EDM wire: Recently a long-term customer contacted us about dirty wire. jpg. 010" coated wire. Mitsubishi EDM FX20-K (Year 2002), I need HELP. These machines are fabulous for certain applications, in fact I have a PowerPoint presentation that defines the differences between brass wire and fast wire machines. Attachments. Joined Aug 17, 2017. Get insider tips and tricks to simplify and improve your Wire EDM setups and operations. Share: Facebook Twitter Reddit Pinterest I have ran upon a 1985 Agie 100 wire that is just like new. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 262. A failure in any one of the subsystems and the machine quits dead. Corporate Headquarters. Mar 30, Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Wednesday at 11:30 AM; EDM Machining; Replies 6 Views 145. Sodick not switching Re: MITSUBISHI MV1200S WIRE EDM TIPS. I remember someone on the old EDM talk page mention it when you said it ended in "max". Joined Nov 25, 2020. You can clean it up with a Oxy Act tip cleaner or just replace it. Wire EDM disadvantages: Slow, expensive, and limited to conductive materials. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 794. 010 and . Seems like I heard 14 hours per spool. C. Too much, or not enough line used at once. Remove the flushing nozzles and boxes . Jun 17, 2013 #2 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 1K. One should select a wire suitable for the material they want to machine. Then cut power 1 or 2 and then back down on The biggest part of the speed improvement is simply because a thicker wire can carry more power. Nov 9, 2022. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 539. I started getting wire breaks all of a Simply stated, an EDM wire will break when a discharge (or DC arc) introduces a flaw in the wire which is greater than the critical flaw size necessary to May 26, 2021 by Staff. Agie Sprint, with CD controlfinally to the point of running a job. 0. Sep 29, 2008. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Trent from mitsubuishi shows us the Disassembly of upper and lower heads and cleaning instructions pt 2 The beauty of Wire EDM will be that all this machining will be performed completely unattended, but this part will have a long cycle time. Makino Us false wire breakage. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Machine - Elox-Fanuc Series M Wire Cut EDM. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 380. Updated 5/13/2023 | Published 2/1/2006. October 01, 2012 - 11:15am. B. Sodick MITSUBISHI DWC90C WIRE EDM - CONSTANT WIRE BREAKS. High-performance model innovating the next-generation of high-performance machines (MV-R Series) Standard model pursuing a cost performance machining system (MV-S Series) MV-R Series. Jul 17, 2023. wire edm is shaving the wire. Snap the end of the line on both sides into the slots in the spool. AMCmatt; Apr 7, 2023; EDM Machining; 2. Being closer to the work can lead to more wire breaks. mrkubanftw Plastic. Joined Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 618. May 15, 2012 #11 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 703. T. He used the same setting as he used on steel,wire was broken 3-4 times a day. I rockwelled my old 3R vise and it was 49-50 Rc. E. 434W EDMMax - Affordable Fast wire solution for most wire EDM applications. Thread starter KennyBoi; Start date Aug 18, 2017; Replies 11 Views 9,337 K. check wire EDM Machining . 713-305-5012 if you need help Wire EDM is best at cutting extremely hard materials such as tool steels, carbide, PCD (polycrystalline diamond), special alloys and parts requiring complex shapes, angles, tapers and sharp internal corners. O. Replies 21 Views 465. Request more information on the AgieCharmilles CUT X Wire EDM: https://www. 010-inches in diameter, is used in more than 80% of all EDM applications and is available in three forms: soft, half-hard, and hard. Discuss ram and wire machining techiniques and machines >> moderator plastikdreams. AgieCharmilles CUT 20 P Breaking Wire. TAMACHINE; Mar 7, Makino Part #DX2-3000-EDM-MA I think, that is the right part number P. Hi Everybody!! I'm running a couple of Agie-Charmilles cut 300 machines and we are looking at reducing cycle times on our production parts. Moly has a very high melt temp (5000deg) and I am wondering if the high temp has something to do with it. Joined Nov 5, 2014 Location Tampa area. A typical 0. Waakzaamheid. ) This is with 0. Kinoshita et al. Roberts said: Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 752. A guy there has been asking me about helping him with his issues on his CHEMER EDM. zosotd Aluminum. I love making jewelry, so I just do wire, and, wrap the ends, it works great with my style, but my craft wire is breaking. 003" thickness into tiny tiny sticks (from 2 axis, by rotating the part). Thread starter dhaigh; Start date Sep 19, 2014; Replies 3 Views 9,718 D. It seems to break in the back but not necessarily where the prob is. Loop the line in the middle and wrap it tightly and straight in the direction marked on the spool. Joined Sep 19, 2006 Location Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 For comparison, a 2020 Makino U3 Wire EDM Machine sells for $100,000, a 2000 Mitsubishi RA90 Wire Cut is $19,500, and a 2004 Makino U86 is priced at just under $50,000. Wire breakage around the guide area can be caused by a dirty wire guide, holding force to the guide is to high or the positioning of the guide Problem & Solutions to common WEDM operational issues including EDM wire breaking, cutting accuracy error, surface accuracy error, poor cutting speed, wire Tips for getting the most out of a wire EDM. Hello, I'm fairly new to Wire Edm and I'm having a problem with my RA-90, when I autothread the wire will thread fine and go through everything great but when the wire is done being threaded the guide pipe stays down and air keeps shooting out of it. Replies 26 Views All times are GMT +1. These efforts have nurtured this non-traditional Aug 2, 2005. 5-2mm/min as compared to 5mm/min on a good brass wire machine. I too have had to lower the P values for T01. Dimensional cutting: The wire EDM process is best suited for two The RA value of the typical wire EDM cuts I've been receiving in 6061 aluminum (part is about 3/4 inch thick) is around 50 microinches. Somebody that has more experience with braided line let me know what I am doing wrong. Aug 10, 2022. Wire electrical discharge machining (wire EDM) is a process that works by continuously feeding a wire electrode under tension on a vertical axis. D. This wire supplier finds that, in wire EDM, strength has only a minimal impact on wire breakage while toughness controls its frequency. Thread starter Al Wright; Start date Aug 25, 2006; Replies 45 Views 38,017 Prev. I'm having trouble with my wire edm having slow cutting rates and a servo that wants to keep ramping the cutting speed and always just breaks the wire. 003" wire. Joined May 21, 2013 Location PA. Parts range from approx. A high current, low accuracy machine. Joined Dec 20, 2011. Thanks, Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 530. Author Cutting Tool Engineering. I rethread, and setup and can get X aligned, but it breaks when it starts Y. Any suggestions would be appreciated. This results in a weld with increased ductility and reduced hardness, allowing you to cut or shape the metal as you see fit. Snapped on the cast 3 times out of four. Wire often break when cutting titanium. I can thread it no problem. Do these look correct for first cut? Anything else i should check? voltage - 8 on time - 8 off time - 13 servo - 15 tension - 1500 wire feed - 8 flow - 9 Automatic Wire Feed – The automatic wire feed of a Wire EDM machine is responsible for feeding in the extremely fine wire used in cutting. For this I am looking for the cut piece to be as Log in Register. tuananh88 Plastic. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining I own a Eltee wire edm. Wire cut at 10" height, 15" long, 150 square inches. Mike1974 Diamond. Joined Jan 16, 2007 Location Binghamton, NY. Tatch. Thread starter byawor; Start date May 4, 2014; Replies 4 Views 2,121 B. I was only throwing a 2oz sinker on a double drop rig with 2 four inch mullet minnows on it. In this video you'll learn more about practical wire EDM application I have a problem with my wire breaking and snapping back. Sometimes drive roller tension set too high can damage the wire and cause feeding problems. Joined Oct 31, 2014. 4. The use of monitoring and diagnostic systems for wire breakage prevention, by changing the modes directly during machining, is the basis of the fourth approach to «implicit» breakage studies. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 349. 25 mm hard brass wire and 0. Line is worn out. Titanium wire edm bluing Bud, That is very informative. EDM Wire Types. If you don't need to wire EDM your electrodes, I would recommend you give graphite a try. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; EDM Machining; Replies 0 Views 232. Abstract. Crimps are next to impossible for me to do. Most trimmers have a special part that cuts the extra string part, reducing the strimmer’s length. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 527. An EDM drill uses a tubular electrode to “burn” a hole through conductive material. What happened to us was the wire guide was closing on the wire of center. In wire edm work sometimes you often do not have an option to put in a large hole. A lot of our parts are machined first and EDM'd as a secondary op so a lot of times we're running an open-up or full open flush condition. Mark32; May 22, 2023; EDM Machining; Replies 10 Views 390. BRZ_Machine Plastic. Hi Everybody, This is my first post,I am having problem in FANUC make Wire Cut machine of Model-P, System-6M model -B Machine works ok in manual mode,no problem in referencing also. Matt_W Cast Iron. W. Sep 6, 2011 #2 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 427. NickOfOhio Plastic. The machine just flat out doesn't want to burn it. To answer your question, I adjust OFFTIME a few notches first, then ALOT if necessary until wire breaks stop. Joined Apr 10, 2008 Location Auburn Hills, MI Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 516. Smaller wires require lower power settings and cutting more slowly. com/ContactPeakMachineSales. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 386. Jul 26, 2023. mits 90-c. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause Keep in mind, I have never ran a wire EDM. You'll likely need to drop the flushing pressure to keep the wire from flapping around too much, and maybe open up the spark gap a lot to keep the wire from shorting on the sides of the kerf. The cutting speed is more like 0. There are so few examples of using this type of programming I decided to test out for a job where we are needing to load and tough off every part from the face and centered on the sides. Feb 6, 2023. for disentegrating. Im new to the world of EDM wire machines and EDM drills. #1. edmtraining; Nov 9, 2022; Machinery for Sale or Wanted; Replies 0 Views 502. I had to back the wire speed back to . Wire EDM & milling software. Still dont know why 3R would continue to make the cutout springy jaw if everyone's keep Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Replies 11 Views 981. Tool electrode: The wire EDM process uses a wire made from brass as the tool electrode, while the sinker EDM process uses an electrode made from graphite, copper and copper tungsten. Cleaned the two rollers that pinch Wire Electrical Discharge Machining (EDM) is one of the greatest innovations affecting the tooling and machining industry. have tried stratified and half hard brass, similar results in terms of cutting rates. PPE. Feb 10, 2015 #1 One of our suppliers has this machine. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Sodick Wire EDM Machine Operation Training LN1W / LN2W Control. Magnetism in a Wire EDM'd part. Sep 3, 2023. Cutting thin brass. Thread starter BRZ_Machine; Start date Aug 4, 2015; Replies 2 Views 1,878 B. AC100 Wire won't 'sense' Thread starter Dan Fox; Start date Feb 4, 2010; Replies 4 Views 1,625 Dan Fox Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 460. Well it sounds like the liner is too small or maybe the contact tip. so It would not be a single platform for a single machine. This wire should work up to about 30 degrees with increasing difficulty as you go higher. Bring traverse pulley as MITSUBISHI DWC90C WIRE EDM - CONSTANT WIRE BREAKS. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 275. Put in brand new bearings for the bottom roller guide. JSL_MFG. Thread starter toolnuts; Start date Feb 1, 2016; Replies 8 Views 5,606 T. K. Product details. The machine fills up the tank and flash. KennyBoi Plastic. Wiring a 24x40 shop - 3-Phase for machines. Any guys if need more information, please email me [email protected] Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 591. Joined May 16, 2005 Location CA. Wire EDM basics: A CNC machining method that uses a charged metal wire to cut conductive materials with sparks. FX10 wire breaking when run VG program. Replies 21 Views 332. Apr 19, 2023. What to use to clean Wire EDM head parts. Maintenance regular and low hours. Shane030173 Aluminum. machinist619; Jul 1, 2023; EDM Machining; Replies 5 Views 257. Spiritual_claim_7113. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 591. It can be a bank-breaking nightmare from hell to get it running again, and the older the machine the bigger the chance you take. Keep reading to learn the easy remedies for these common weed trimmer problems as well as why they happen to begin with. Sodick A325 Troubleshooting Problems. The wire is having trouble moving in the liner and he may have too much space between the feed roller and the liner so that the wire has a chance to bow up and break. I am enjoying jewelry making journal to the enth degree! I have a question, I hope it’s ok to ask. Agie Classic S, wire tension, tank fill / drain issues. When turning the jet alone on, I get no jet at all. There are various particle sizes of graphite depending on the fineness required in the application. CT. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views Wire is Breaking: Your EDM wire keeps breaking and I have a deadline! This phone call came on a Friday morning four or five years ago. Luke. Watch this video to learn how this machine can deliver high performance and reliability for your machining needs. Industries have employed wire EDM machining for almost 50 years. Keep a distance of at least a half-inch from the surface. 050" thick up to 8" at times. SeymourDumore. The other day I drilled a hole in a piece of 6061 aluminum that was 5 inches tall. X-618 Medium-speed wire cutting liquid is a mixture of water soluble substances. Hello I have a Mitsubishi wire EDM, and out facility on the west coast has a CHEMER wire EDM. I found it strange that even after it breaks the rollers in back still keep spinning. Vancouver Wire EDM -- Wire EDM Machining . I have some zinc coated hard brass wire. Location. Thread starter SoloMfg; Start date Jul 22, 2015; Replies 5 Views 3,811 S Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 818. have them, the upper nozzle was 1/2" away. May 9, 2022. RELATED: Best MIG Anti-Spatters For Your Application. Because the wire is so fine, the automatic wire feeder must apply the perfect amount of torque and pressure to keep a constant feed without breaking the wire. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 1 Views 93. These full 4 axis wire EDMs use . Agie Drill 20 how to load a program from a USB. Joined Aug 31, 2009 Location Cleveland, Ohio USA. 065" wall thickness Stainless 304 tubing, wondering how fast i could cut through this. N. Set the tension to where it slips and does not bird nest. EDM Support can provide installation, training, parts, repair and support for AGIE Wire EDM machines from DEM to AC. 2. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views However, a new EDM wire from Rea Magnet Wire Co. I am running an Agie robofill millennium wire EDM for the first time and am having severe wire breaking issues (every few lines of 1. EDM Machining . The wire is not breaking in the part but in the lower wire guide. On 25mm you should cut at around 1. pits in graphite. The hub tension is simply a means to keep the wire from de-coiling off of the spool when wire feeding stops. Aug 22, 2023. Replies 21 Views Wire EDM outside radius datum pickup attachment? nlancaster; Jul 6, 2023; EDM Machining; 2. . Nov 27, 2020 #4 The o rings are sized to keep the dielectric / flushing fluid out of The bearings . but it really can do good job instead the brass wire cut EDM. Nov 10, 2022. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 508. WIRE EDM mv1200r DRAIN GATE WONT CLOSE. Share: Mitsubishi Wire EDM Wire Cut Problems. Share: Facebook Twitter EDM Machining . The beauty of Wire EDM will be that all this machining will be performed completely unattended, but this part will have a long cycle time. Steve9. Sodick Wire EDM AQ360LX. A higher K value of 20 to 25 can hold tolerances to . Ok, new edm learner, and new to me machine. 1/hr just to get it to cut at all. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 516. Improper Electrode Stick-Out. byawor Hot Rolled Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 515. Replies 27 Views 944. In order for the process to be repeatable, accurate, and reliable, the machine must be properly maintained. I just got pissed off and threw the rod in the jeep and switched to Wire EDM outside radius datum pickup attachment? nlancaster; Jul 6, 2023; EDM Machining; Replies 19 Views 356. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 865. Roberts; Disassembly of upper and lower heads and how to clean pt 1 Wire edm's (for those who have no idea how they work) do not have a feed rate setting. #4. Wire breakage around the guide area can be caused by a dirty wire guide, holding force to the guide is to high (wire tension) How to Double the Speed of Wire EDM. They have already had the Makino folks look at it, with nothing past a "gee Sodick Wire EDM Machine Operation Training LN1W / LN2W Control. The wire electrode can be used repeatedly, and the processing 3. In this video you will see multiple des I'm currently using a Mitsubishi Wire EDM 1200 MV-R and I am having issues cutting Molybdenum,it will technically cut but its not cutting everything its Log in Register. 250 hour job plus trying to hold on to a very heavy lump when the first cut finishes. Joined Aug 19, 2004 Location Ohio, USA. After diluting with water, it becomes the working liquid coolant of high-speed and medium-speed Wire-cut EDM machines. Wire is in fact breaking right at the upper guide. Hi all, I am looking to use an EDM to cut a piece that, once cut, will be used in a vacuum environment. Hey everyone looking for some help with an issue I'm having on a Makino Duo64 Wire EDM: My machine was displaying a wire break alarm at the beginning of the cycle immediately following the M06 line. Log in Register. I am getting inexplicable wire breaks just above the part. I thought I would share this as a help for anyone using these controls. The machine is pristine and works like new. Oct 5, 2023. T. Wire EDM is a versatile and precise machining process that produces complex shapes and geometries. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 PDF | On May 31, 2021, Vijay D Prof and others published A Review of recent work in wire electrical discharge machining (WEDM) | Find, read and cite all the research you need on ResearchGate MITSUBISHI DWC90C WIRE EDM - CONSTANT WIRE BREAKS. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 669. Thread starter JST; Start date Feb 10, 2015; Replies 14 Views 2,678 JST Diamond. 5 in^2/hr by limiting the speed with the S parameter so the wire wont break. Every now and then while the Wire EDM machining technology has seen continuous development to improve the reliability and efficiency of the process. SteveEx30. Cutting Graphite Wire EDM. Oct 31, 2018 #3 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 663. I'm running a very old (1984) Fanuc TapeCut Model M wire EDM with 0. We talked to Agie and Mits, I was interested in your opinion. A. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Just bought my first Wire EDM. Jan 21, 2021. Jul 22, 2023. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Also what is the type of wire EDM called where it sort of acts like a saw running the wire backwards and forwards? Has anybody had experience with machines like that? Mike1974 Diamond. Surface requirements are pretty easy, 63 finish or maybe even a little rougher would be fine. Discover the features and benefits of Makino's Wire EDM technology and how it can help you achieve superior results. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Jul 10, 2023; EDM Machining; Replies 8 Views 269. This should be just tight enough to keep the wire from de-coiling when you stop feeding a full spool at maximum wire feed speed. Verify the shape and setting state of the spool on the machine. Replies 26 Views 906. Joined Sep 26, 2018 Location pa usa. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Extreme Accuracy, Simple, & Fast. Thread but wire feed wheel keeps on feeding wire like it does not know that the jet stopped. MITSUBISHI DWC90C WIRE EDM - CONSTANT WIRE BREAKS. This issue happens with . Wire EDM is Hansvedt DS-2 Thanks, Jim . Should I buy it? Trevor360; May 22, 2023; EDM Machining; Replies 4 Views 361. Wire EDM power supply settings are a bit of a tricky bastard to try to set up from first principles. Post #2250091 As the title says, I keep getting wire breaks while aligning the wire. Problem with old Makino EC7050 wire EDM breaking wire at higher currents. Thread starter conceptdevelopers; Start date Oct 30, 2008; Replies 7 Views Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 516. Check the tip by feeding a piece of wire by hand, it should be smooth. 010” brass wire will break at higher power levels, which is why standard wire EDM EDM Machining . Not to mention, if a trimming line gets too rigid while cutting grass, it might break. check wire transport belts 4. Areo Defense. Aug 18, 2023. We have cnc high speed wire cut EDM machine DK77 series,which is specialized in machining large thickness of 20 inch or 40 inch. 010 and 0. Mark32; May 22, 2023; EDM Machining; Replies 11 Views 545. 16 years= 2425 hours/yr. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 427. As I drove to his facility to resolve the issue, he tested spools from different lots to no avail. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 628. Crowding your work is one of the most common causes of contact tip burnback, and one of the easiest to correct. 007'' diameter molybdenum high tensile wire. To do this, it has a reduced tensile strength of 500 N/mm2 or 72,000 PSI, compared to that of a hard wire at 900 N/mm2 or 130,000 PSI. With the guides open and tension on the wire the wire should be in the center of the guides when you close the guides if the wire moves in the Y direction you have a problem . A hole popper is a fairly accurate machine and can put . Picture a "flex-straw" to visualize what an EDM wire undergoes - as it leaves the upper-guide, one side is compressed (and burnished by friction) while the other side is stretched (rarified) and held under-tension. I have a full set of manuals, that go into great detail on generator settings for D2 tool steel, and carbide, but that's it. 89. how to determine wear on Wire EDM guides. Changes in material thickness, types, power settings, turning PM on/off, going from roughs to skims, almost anything would cause changes in the way the wire coiled, and most of them would be in a really bad way, requiring you to kick the wire bin every 10-20 minutes to keep it from coiling and wrapping into the rollers / drive shafts. Thread starter NickOfOhio; Start date Mar 16, 2023; Replies 0 Views 103 N. tvalen1432; Jan 5, 2023; EDM Machining. Wire EDM is a non-conventional machining process, which is based on the principle of electrical discharge machining (EDM). Welding with Faulty Equipment. Fanuc Wire EDM Pulse Encoder Alarm. A long trimming line has higher chances of breaking than a normal-sized one. It is cycled back and forth from a capstan continuously, until it is replaced with a new load of wire. 5mm thickness, to be used as profile grinder templates for the woodworking Industry. How do I check Mechanical accuracy of my Wire EDM by simple means? Thread starter zosotd; Start date Feb 29, 2008; Replies 2 Views 2,171 Z. Thread starter Machinery_E; Start date Jan 7, 2006; Replies 5 Views 8,447 M. 013 inches. Unlike the early "sewing machines" the Wire EDM machining centers The wire EDM process is continuous—there are no interruptions, even if a wire breaks. We have a Sodick A320. Tatch; Jun 12, 2023; EDM Machining Aug 9, 2022; EDM Machining; Replies 5 Views 646. 3-0. The wire wasn't broken, it'd run an M07 and then begin to rewire -- rinse and repeat. They believe that favoring Wire EDM machine centers have been commercially available since the late 1970s. Live Agie EDM Wire Machine Training. the wire is hobart brand. References (5) Cited by (73) CIRP Annals. EDM wires break because their fracture toughness is too low to sustain the flaws that are being introduced by the discharges being generated. If you leave the machine unattended to long, it will attempt to rewind, uncommanded, back onto the wire spool and we end up with a bunch of loose wire. nlancaster. Feb 3, 2021 #24 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 697. Cut just will not stabilize. Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 205. We do use wirecut to cut ti plates and it is very very normal to get blue/rusty edges. P. 010 being fine for hours at a time but the . Aug 4, 2015 Agie Challenge Cut wire keeps breaking on trim cut, need your help finding the cause! 8InchCaliper; Mar 29, 2023; EDM Machining; Replies 6 Views 380. As such, machine maintenance procedures should be simple and intuitive for operators to perform. vd ks me uu fc xk kr xc vt xw